66th Porcelain Enamel Institute Technical Forum by Steve Kilczewski

By Steve Kilczewski

This quantity is a part of the Ceramic Engineering and technological know-how continuing  (CESP) series.  This sequence encompasses a selection of papers facing concerns in either conventional ceramics (i.e., glass, whitewares, refractories, and porcelain teeth) and complex ceramics. subject matters lined within the region of complicated ceramic contain bioceramics, nanomaterials, composites, reliable oxide gasoline cells, mechanical homes and structural layout, complex ceramic coatings, ceramic armor, porous ceramics, and more.

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Advantages of Profiling Alternative Methods Datapaq System Methods of temperature measurement Conclusion Questions & Answers 33 I Why is Profiling Important? Temperature Measurement Temperature - primary process variables in any heat treating process. It directly influences the structure and mechanical properties of the heat-affected substrates Why is knowing the uniformity so important? Critical Areas Critical - Component Temperature not Air or Oven Temperature Cured or not? Coating Properties Physical 4hardness 4 flexibility 4 impact resistance 4 adherence 34 Other 4texture 4 color stability 4 flow properties 4 chemical resistance 4 gloss retention 4 service life 1 Cure Schedule Problems Under Cure Over Cure % Brittle % Reduced Coating life % Solvent attack % Poor adhesion % Too high gloss % Gloss variability % Poor Weathering % Scorching % Discoloration (yellowing) % Too low gloss Cure Schedule Confirmation Post Process 4 Experience I Guess Work 4 Rub Tests (Solvent Resistance) 4 Differential Scanning Calorimetry (DSC) 4 Impact Tests (Physical Attributes) 4 Gloss level (Control Panels) Performed after the damage has been caused.

I I Figure 10. Medical device industry process map-take 27 2. Figure I I . Microscope view process map. Automotive industry process matrix. Automotive industry-assembly plant process map. Automotive industry-engineering division COP map. 29 In Conclusion Organizations have considerable freedom to create process maps that describe their systems, as long as they are Identified, Mapped to show sequences and interactions, Measurable, with goals, Supported by resources and information, Monitored, measured, and analyzed for effectiveness, and Continually improving, because of actions taken in response to performance.

1General Requirements) the organization SHALL “... identify the processes needed, ... ” Add Support Processes For more detail, you may include the processes that support your customeroriented processes (support-oriented processes, or SOPS): 21 Figure 3. Example of a top-level map of customer-oriented processes. Dive into the Customer-Oriented Processes The next step is to dive into the details of your COPs. Consider enameling cast iron grates. If “manufacturing” is one of your customer-oriented processes, it may include several activities, such as Enamel preparation activities (batching , milling, testing, and setting up), Iron preparation activities (grinding, blasting, and annealing), Enameling (coating and drying/firing), and Inspection activities (dimensional and visual).

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66th Porcelain Enamel Institute Technical Forum by Steve Kilczewski
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